Computer numerical control (CNC) machining refers to the use of high-speed precision equipment to remove materials and shape components into final products. The machines rely on control by computers, allowing manufacturers to automate most of the processes that go into the production of consumer units. Indeed, CNC machines boast incredible benefits such as fast-rate production and minimal wastage of the material used to make your products. The choice of CNC machines plays a critical role in your project's success and the ability to enjoy the benefits mentioned. On that note, here is a discussion to take you through using a 5-axis CNC machining tool:
The Working Mechanism of a 5-Axis CNC Machine
Basic CNC machines move their cutting tools through three primary axes. These are the X, Y and Z axes. A 5-axis CNC machine adds two more axes to this and moves the cutting tools through the three primary ones and an extra two rotational axes. All five axes move simultaneously to deliver sophisticated and super-efficient surface machining. Usually, the two additional axes rotate the held tools through fixed positions rather than manipulating them repetitively when the operator is machining. 5-axis CNC machining is the best choice for anyone who needs to manufacture products with complex geometries. The three-axis and two-axis combination allows the machining tools to reach complex parts of the products with relative ease.
The Advantages of 5-Axis CNC Machining
5-axis CNC machines have outstanding benefits when compared to the basic 3-axis ones. Some of these benefits include the following:
You can manufacture complex designs
Complex geometrical shapes are a daunting challenge for 3-axis machines because of the inability to work on certain angles. Using 5-axis machining equipment enables your manufacturer to access arcs and angles that would require complex setups for 3-axis machines.
You can have excellent surface finishes
The extra axes on the 5-axis machines make them efficient at orienting and bringing the elements close to the cutting tools. This allows operators to use shorter cutting tools that are less prone to vibrating when cutting at high speeds. Consequently, you get better surface finishes on your products by eliminating the vibrations and focusing the machine's energy on delivering good-quality finishes.
Making the Most of Your 5-Axis Machines
You can make the most of your 5-axis CNC machines by using state-of-the-art simulation software. The software verifies the whole manufacturing process before sending it to the manufacturing machines, preventing unprecedented collisions. Secondly, use an approach with the least amount of set-up to reduce handling and allow the machines to carry out the processes within the shortest possible period.
Contact a CNC manufacturing provider to learn more.Share